We offer you our new Turkish equipment for the production of processed cheese 100 liters. The melting of the prepared mixture is carried out in a special closed boiler type Stephan. The cheese mass is heated with the help of steam, which is supplied under high pressure directly into the product (steam passes through a filter). At the same time, the mass is mixed with a special blade at a speed of 1000 rpm.
The melting point is 85–90°C, the product is kept at it for 3–8 minutes. The end of melting is determined according to the state of the mass: it must be homogeneous and sufficiently fluid, without unmelted particles of cheese. Melted cheese is mass pumped through pipes and immediately packaged on special machines in various consumer containers. The cheese is then chilled in a refrigerator chamber to a temperature not higher than plus 15°C.
It is ideal for the production of such products as processed cheese, sausage cheese, cream cheese, condensed milk, ketchup, mayonnaise, sauces, ganache, confectionery fillers, hummus, analog mozzarella, imitation mozzarella, and many other little-known National foods.
The main functions of the mixers of this series:
Made entirely of AISI 304 stainless steel.
Direct injection of steam into the product through nozzles (number of nozzles depends on the model).
Each mixer comes with a mobile dehumidification station (separation), purification (filtration), and regulation of steam pressure.
Steam jacket for heating and cooling the product (automatic control).
Knives (Germany) with adjustable speed from 50 to 3,000 rpm (knives have a special mold for product rotation in the boiler).
Knife shaft seal with water cooling circuit.
Scrapers (for mixing and feeding the product to the knives).
Cooking temperature up to 95 degrees Celsius.
Injection of air into the boiler for complete emptying when draining the product.
Saving recipes by default 10 (optionally more).
Flow meter for automatic water intake according to the recipe.
Vacuum (for cooking under vacuum, for sucking additional raw materials through the holes on the lid from funnels, to suck out bubbles in the finished product, to control pressure and boiler temperature).
Optional features for additional payment:
Manufacture of parts in contact with products made of AISI 316 stainless steel.
Cooking up to 125 degrees in the version with automatic opening and closing of the lid.
Adjustment in % of negative vacuum pressure ratio.
Large floor funnel(s) for feeding dry and liquid ingredients into
the cooking process without the need to stop the cooking process and open the boiler lid.
Funnels are supplied with a vibrator.
Viewing window with wiper and light.
Flow meter for automatic intake of melted fat (butter) according to
the recipe without stopping the brewing process and opening the kettle lid.
Valve for regulating the flow rate of oil / fat supply to the boiler.
Buffer tank for preliminary accumulation of finished products for further
continuous supply of products to the dispenser. (The buffer tank has a steam jacket,
CIP heads, mixer with scrapers, sensor and control knobs
Vane pump for transferring finished products from cutter to and from buffer tank buffer tank into the dispenser.
Twin screw pumps for transferring finished products from the cutter to and from the buffer tank buffer tank into the dispenser. (Double screw pump is required for thick products or if it is necessary to pump products over long distances or to the upper floors of a building).
Micro cutter (knife homogenizer) for micron grinding/homogenization of the product.
Transport: at the expense of the buyer. We offer delivery to any non-sanctioned country worldwide, subject to prior agreement.
Packing: standard packing wooden pallet + carton box included in the product price. At the request of the buyer for a separate payment, packing in a wooden box is possible.
Warranty: The warranty period for new equipment is 12 months for mechanical parts and 6 months for electronic parts.
The check of electronic components is carried out by technical staff at our company office in Turkey. The costs associated with technical inspection, functional testing, transportation and packaging of spare parts for their repair or replacement, as well as labor costs for the installation of spare parts, as mentioned above, are at the expense of the Buyer.
Repair or replacement of machine parts with non-original spare parts, voids any
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